Zupčanici za drvnu industriju

Gear rack for Woodworking Industry refers to a linear gear mechanism with straight teeth that is utilized in woodworking machinery and equipment. It serves the purpose of converting rotary motion into linear motion, enabling precise and controlled movement in woodworking operations.

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Gear rack for Woodworking Industry refers to a linear gear mechanism with straight teeth that is utilized in woodworking machinery and equipment. It serves the purpose of converting rotary motion into linear motion, enabling precise and controlled movement in woodworking operations. Here are the characteristics, advantages, and applications of gear racks in the Woodworking Industry:

Karakteristike:

  • Linear Gear: Gear racks have straight teeth cut into a flat surface, providing linear motion.
  • Tooth Profile: The teeth on gear racks are designed to mesh with a pinion gear, ensuring smooth and efficient motion transmission.
  • Material Options: Gear racks can be manufactured from materials such as steel, stainless steel, or various types of plastics.
  • Customizability: Gear racks can be customized in terms of length, pitch, tooth profile, and material to suit specific woodworking requirements.
Broj modela: BHGS3-10
Broj modula: M 1.5-M4
Tvrdoća zuba: 50-55HRC
Materijal: 40CROMU4
Obrada površina: Mljevenje, nagljičenje, otvrdnjavanje i kaljenje, nitriranje, visokofrekventna obrada, oksidacijska crnina, cinkovanje, niklažiranje.
Standard: ISO, DIN, ANSI, JIS, BS i nestandardni.
Precision grade: DIN 6h 25
Oblik nazubljenog dijela: spiralan
Kut zuba: 20 °
Desni kut: 19 ° 31'42 "
Liječenje zuba: Gridding
Toplinska obrada: Indukcija površine zuba otvrdnula
Dužina: 1000mm
Pogreška koraka / 1000 mm: 0.021
Primjena: CNC obrada, CNC tokarenje, CNC glodanje
Broj zuba: 150
Proces proizvodnje: Četiri bočne obrade mlin
Certifikacija: ISO9001: 2008, SGS, CCC, CE
Paket za transport: Izvoz drvene torbe
Vrijeme isporuke: 10-25 za uzorke; 30-35 za serijsku robu

zupčanik za drvnu industriju

Prednosti:

  • Precision: Gear racks offer precise linear motion, enabling accurate and repeatable cuts, shaping, and positioning in woodworking applications.
  • Load Capacity: Gear racks have high load-carrying capacity, allowing them to handle heavy loads encountered in woodworking machinery.
  • Integration: Gear racks can be easily integrated into woodworking machinery, making them compatible with various systems and setups.
  • Versatility: Gear racks are versatile and suitable for both manual and automated woodworking operations.
  • Efficiency: Gear racks contribute to the efficiency of material handling, cutting, and shaping processes in woodworking.

zupčanik za drvnu industriju

Primjena:

  • Panel Saws: Gear racks are commonly used in panel saws to provide linear motion for accurate and precise cuts on wooden panels.
  • CNC Routers: Gear racks are integral components in CNC routers, enabling controlled and precise linear movement of the cutting head.
  • Edge Banding Machines: Gear racks assist in the linear movement of the edge banding mechanism, ensuring precise application of edge banding materials.
  • Woodworking Lathes: Gear racks are utilized in woodworking lathes to facilitate linear movement, enabling the shaping and turning of wooden objects.
  • Woodworking Presses: Gear racks are employed in woodworking presses to control the linear motion of the pressing mechanism, ensuring accurate and uniform pressure application.

zupčanik za drvnu industriju

What are some other industries that use gear racks?

Gear racks are widely used in various industries due to their ability to provide linear motion and precise positioning. Here are some other industries that commonly utilize gear racks:

  1. Automation and Robotics: Gear racks are extensively used in automation and robotics systems for linear motion control, allowing precise movement of robotic arms, gantry systems, and automated assembly lines.
  2. Automotive: Gear racks are employed in automotive applications, such as power steering systems and seat adjustment mechanisms, to convert rotational motion into linear motion for precise control and positioning.
  3. Aerospace: Gear racks find applications in the aerospace industry for tasks like wing flap adjustments, landing gear deployment, and control surface positioning in aircraft.
  4. Medical and Healthcare: Gear racks are used in medical equipment, such as X-ray machines, CT scanners, and surgical robots, to enable accurate and controlled movement for diagnostic and surgical procedures.
  5. Printing and Packaging: Gear racks are utilized in printing presses and packaging machinery to facilitate precise linear motion for tasks like paper feeding, cutting, and folding.
  6. Industrial Machinery: Gear racks are employed in various industrial machinery, including machine tools, material handling equipment, conveyors, and textile machinery, for linear motion control and positioning.
  7. Construction and Engineering: Gear racks are used in construction machinery, such as cranes and lifts, for linear motion control and lifting heavy loads.
  8. Renewable Energy: Gear racks find applications in renewable energy systems, such as solar tracking systems and wind turbine pitch control mechanisms, to enable accurate tracking and positioning.
  9. Marine and Shipbuilding: Gear racks are utilized in marine and shipbuilding applications, including steering systems, winches, and hatch mechanisms, for linear motion control and positioning.
  10. Rail Transportation: Gear racks are employed in rail transportation systems, such as train doors, braking systems, and pantograph mechanisms, for linear motion control and precise positioning.

zupčanik za drvnu industriju

Problems and solutions encountered during the use of gear rack for Woodworking Industry

Here are some common issues that can be encountered when using gear racks in the Woodworking Industry, along with their corresponding solutions:

1. Excessive Wear: Over time, gear racks can experience wear, leading to decreased accuracy and performance.
- Solution: Regularly inspect and lubricate gear racks to minimize wear. Replace worn gear racks with new ones when necessary.

2. Misalignment: Improper alignment of gear racks can result in poor meshing with the pinion gear, causing increased friction and reduced efficiency.
- Solution: Ensure proper alignment during installation by following manufacturer guidelines. Use alignment tools and techniques to achieve accurate alignment.

3. Backlash: Backlash refers to the clearance between the gear rack and pinion gear, leading to imprecise motion and reduced accuracy.
- Solution: Adjust the meshing of the gear rack and pinion gear to minimize backlash. This can be done by tightening or loosening the mounting bolts or using backlash compensation mechanisms.

4. Contamination and Debris: Dust, wood chips, or other contaminants can accumulate on gear racks, affecting their performance and longevity.
- Solution: Regularly clean gear racks and implement effective dust collection systems in the woodworking machinery. Use protective covers or bellows to shield gear racks from debris.

5. Insufficient Lubrication: Inadequate lubrication can cause increased friction, leading to premature wear and reduced efficiency.
- Solution: Apply the recommended lubricant to the gear racks at regular intervals. Follow manufacturer guidelines for lubrication frequency and type.

6. Overloading: Subjecting gear racks to loads beyond their rated capacity can lead to damage and failure.
- Solution: Ensure that the loads placed on gear racks are within their specified limits. Consider using gear racks with higher load capacities for heavy-duty woodworking applications.

7. Corrosion: Exposure to moisture or corrosive substances can result in rust or corrosion on gear racks, compromising their performance.
- Solution: Protect gear racks from moisture and corrosive environments. Apply appropriate coatings or use corrosion-resistant materials for gear racks used in such conditions.

8. Improper Handling: Rough handling or improper installation can cause damage to gear racks, affecting their functionality.
- Solution: Follow proper handling and installation procedures as recommended by the manufacturer. Avoid dropping or mishandling gear racks during transportation or installation.

9. Noise and Vibration: Poorly meshed or worn gear racks can generate noise and vibration during operation, leading to discomfort and potential damage to the machinery.
- Solution: Ensure proper meshing and alignment of gear racks. Replace worn or damaged gear racks to reduce noise and vibration.

zupčanik za drvnu industriju

Dodatne informacije

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Brzi detalji proizvoda:

  • Dostupne standardne i nestandardne
  • Uz visoku kvalitetu i konkurentnu cijenu
  • Brzo isporuku
  • Pakiranje prema zahtjevu kupca.

Obećavamo da ćemo ponuditi najbolju cijenu po visokoj kvaliteti u Kini! Također prihvaćamo posebnu narudžbu o proizvodima. Ako ste zainteresirani za naše proizvode. Molimo vas, ne ustručavajte se javiti nam. Drago nam je dati vam detaljne informacije. Obećavamo da će naši proizvodi biti sigurni te su bili u visokoj kvaliteti i razumnoj cijeni. Ako ste zainteresirani za naše proizvode, kontaktirajte nas što prije. Iskreno tražimo vašu suradnju.

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izvješće o kvaliteti prudukta

Dostupni materijali

1. Nehrđajući čelik: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Bronca: C51000, C52100, C54400, itd
5. Željezo: 1213, 12L14,1215
6. Aluminij: Al6061, Al6063
7. OEM prema vašem zahtjevu
dostupni materijali za proizvode

Obrada površina

Žarenje, prirodna kanonizacija, toplinska obrada, poliranje, niklovanje, kromiranje, cinkovanje, žuta pasivizacija, zlatna pasivizacija, saten, crno obojena površina itd.

Metoda obrade

CNC obrada, bušenje, struganje, glodanje, bušenje, brušenje, provlačenje, zavarivanje i montaža
dorada proizvoda

QC i certifikat

Tehničari samoprovjeruju u proizvodnji, konačnu provjeru prije paketa vrši profesionalni inspektor kvalitete
ISO9001: 2008, ISO14001: 2001, ISO / TS 16949: 2009

Paket i vrijeme isporuke

Veličina: Crteži
Drveno kućište / spremnik i paleta ili prema prilagođenim specifikacijama.
Uzorci 15-25 dana. Službena narudžba 30-45 dana
Luka: luka Šangaj / Ningbo
paketi proizvoda