Spur zupčanik
Spur gear rack is a type of linear motion system consisting of a straight toothed bar called a rack and a mating spur gear. The gear rack features straight teeth that mesh with the gear, converting rotary motion into linear motion.
Spur gear rack is a type of linear motion system consisting of a straight toothed bar called a rack and a mating spur gear. The gear rack features straight teeth that mesh with the gear, converting rotary motion into linear motion.
Funkcije
The primary function of a spur gear rack is to provide precise and efficient linear motion. It is designed to convert rotational movement from a spur gear into linear movement along the rack's length.
Karakteristike
- Straight teeth: The gear rack has straight teeth aligned parallel to its length.
- High precision: Spur gear racks offer precise linear positioning due to the meshing of teeth with the mating spur gear.
- High efficiency: The straight teeth of the gear rack minimize friction and power loss during operation.
- Simple design: Spur gear racks have a straightforward design, making them easy to manufacture and install.
Prednosti
- Precise linear motion: Spur gear racks provide accurate and repeatable linear positioning.
- High efficiency: The straight teeth design of the gear rack ensures efficient power transmission.
- Cost-effective: Spur gear racks are relatively cost-effective compared to other linear motion systems.
- Versatility: They can be used in various applications and industries.
Aplikacije
Spur gear racks find applications in a wide range of industries and systems, including:
- CNC machines and machine tools
- Robotics and automation
- Conveyor systems
- Printing machinery
- Packaging equipment
- Linear actuators
- Automotive applications
- Materijal: ugljični čelik poput C45, 20CrMnTi, 40Cr, 42CrMo ili nehrđajući čelik ili bakar ili najlon i tako dalje
- Toplinska obrada: kaljenje i kaljenje, visokofrekventno kaljenje, kaljenje karburacijom i tako dalje.
- Standard: europski ili američki standard
- Item: M0.5,M1,M1.5,M1.7,M2,M2.5,M3,M4,M5,M6 and so on
- Izvozno područje: Europa i Amerika
- OEM usluga: izradite na temelju vašeg posebnog uzorka ili crteža i udovoljite svojoj potrebi za velikom preciznošću na zupčanicima
Stalak je posebna oprema sa zubima raspoređenim na tijelu trake. Stalci su također podijeljeni u ravne i spiralne nosače, koji su upareni s cilindričnim i spiralnim zupčanicima; profil zuba nosača je ravan, a ne evolventan (ravan je za površine zuba). Ekvivalent polumjera kružnice cilindra za indeksiranje je beskonačan.
How to select the right Spur Gear Rack?
1. Load Capacity: Determine the maximum load the gear rack needs to handle. Consider factors such as weight, torque, and any dynamic or impact loads.
2. Pitch and Module: Calculate the required pitch and module based on the desired linear motion and gear ratio. The pitch is the distance between tooth centers, and the module is the unit of size that defines the tooth size and spacing.
3. Length: Determine the required length of the gear rack based on the application's linear travel distance. It's often possible to join multiple gear rack sections to achieve longer lengths.
4. Material: Consider the material of the gear rack based on the application requirements. Common materials include steel, stainless steel, and various alloys. Ensure the material provides sufficient strength, wear resistance, and durability.
5. Precision: Determine the required precision based on the application's positional accuracy and repeatability. Higher precision gear racks may be required for applications such as CNC machines or robotics.
6. Mounting and Compatibility: Ensure the gear rack is compatible with the mating spur gear or pinion. Consider the mounting options and ensure they align with the system's design and requirements.
Maintenance and Installation of Spur Gear Rack
1. Cleaning: Regularly clean the gear rack to remove dirt, debris, and lubricant buildup. Use a soft brush or cloth to gently wipe the teeth and surfaces.
2. Lubrication: Apply the appropriate lubricant to the gear rack to reduce friction and wear. Follow the manufacturer's recommendations for lubricant type and application frequency.
3. Alignment: Properly align the gear rack with the mating spur gear or pinion to ensure smooth and efficient operation. Use alignment tools and follow the manufacturer's guidelines for alignment procedures.
4. Inspection: Periodically inspect the gear rack for signs of wear, damage, or misalignment. Look for uneven tooth wear, chipped teeth, or abnormal noise during operation.
5. Replacement: If the gear rack shows significant wear, damage, or exceeds its service life, consider replacing it to maintain optimal performance and safety.
6. Professional Assistance: For complex installations or maintenance tasks, it may be beneficial to consult with a professional technician or engineer with expertise in gear systems.
O EVER POWER
EVER POWER has rich experience in customizing various spur gear rack and helical gear racks, such as plastični nosač zupčanika, zupčanik od nehrđajućeg čelika, spiralni nosač zupčanikas, linearna zupčasta letva i zupčanik za lift. Our factory can also produce nylon helical gear racks and plastic helical gear racks and pinions. We are pleased to offer professional services for rack and pinion manufacturing. If you need customized drawings, please get in touch with us.
Osim zupčanika, naša tvrtka nudi i razne proizvode dijelova za prijenos, kao što su poljoprivredni mjenjači, kardanska vratila, lanci i lančanici, hidraulični cilindri, zračni kompresori, alatni strojevi i drugi proizvodi. Kupci se mogu raspitati o prilagođenim proizvodima.
Dodatne informacije
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Brzi detalji proizvoda:
- Dostupne standardne i nestandardne
- Uz visoku kvalitetu i konkurentnu cijenu
- Brzo isporuku
- Pakiranje prema zahtjevu kupca.
Obećavamo da ćemo ponuditi najbolju cijenu po visokoj kvaliteti u Kini! Također prihvaćamo posebnu narudžbu o proizvodima. Ako ste zainteresirani za naše proizvode. Molimo vas, ne ustručavajte se javiti nam. Drago nam je dati vam detaljne informacije. Obećavamo da će naši proizvodi biti sigurni te su bili u visokoj kvaliteti i razumnoj cijeni. Ako ste zainteresirani za naše proizvode, kontaktirajte nas što prije. Iskreno tražimo vašu suradnju.
Većina naših proizvoda izvozi se u Europu ili Ameriku, dostupni su i standardni i nestandardni proizvodi. Možemo proizvesti prema vašem crtežu ili uzorku. Materijal može biti standardni ili prema vašem posebnom zahtjevu. Ako odaberete nas, odabirete pouzdane.
Dostupni materijali
1. Nehrđajući čelik: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Bronca: C51000, C52100, C54400, itd
5. Željezo: 1213, 12L14,1215
6. Aluminij: Al6061, Al6063
7. OEM prema vašem zahtjevu
Obrada površina
Žarenje, prirodna kanonizacija, toplinska obrada, poliranje, niklovanje, kromiranje, cinkovanje, žuta pasivizacija, zlatna pasivizacija, saten, crno obojena površina itd.
Metoda obrade
CNC obrada, bušenje, struganje, glodanje, bušenje, brušenje, provlačenje, zavarivanje i montaža
QC i certifikat
Tehničari samoprovjeruju u proizvodnji, konačnu provjeru prije paketa vrši profesionalni inspektor kvalitete
ISO9001: 2008, ISO14001: 2001, ISO / TS 16949: 2009
Paket i vrijeme isporuke
Veličina: Crteži
Drveno kućište / spremnik i paleta ili prema prilagođenim specifikacijama.
Uzorci 15-25 dana. Službena narudžba 30-45 dana
Luka: luka Šangaj / Ningbo